Hydraulic Closed Die Forging Hammer|Forging Hammer for Impression Die Forging and Open Die Forging

Hydraulic Closed Die Forging Hammer

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Hydraulic Closed Die Forging Hammer

Hydraulic closed die forging hammer includes Electro hydraulic closed die forging hammer and Fully hydraulic closed die forging hammer, both are mainly applied in batches production of all kinds of die forgings,such as automobile forgings,tractor forgings,agricultural equipment forgings, oil and gas industry die forgings, electrical power station die forgings and industrial forgings.

Anyang Forging Press company can convert the old steam hammer, blet drop hammer, Huta Zygmunt hammer into hydraulic forging hammer.

Buy hydraulic die forging hammer or Conversion of Hydra-pneumatic Hammer, please send email to info@chinesehammers.com

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Parameters

[Hydraulic closed die forging hammer Introduction]
C86Y series hydraulic die forging hammer is fully hydraulic driven without gas. Fully hydraulic impression / closed die forging hammer is used for closed / impression die forging.

[Technical characteristics]

Highly integrated fully hydraulic control system, low carbon, no leakage, more reliable.
Large flow hitting valve [patent design], sensitive response, high frequency.
Built-in secondary hydraulic cushion device[ patent design], realized flexible upper limit, no top hitting.
Tup return fast, die touching time is short, no die block, die life is longer.
'X' type guide rail, it can do multi-cavity forging, high forging precision ,long hammer rod life.
Automatic emergency anti hammer rod breaking cover, anti oil leak timely and safety.
Multilevel security protection hydraulic device, system stability, high safety.
Lead control operate valve, reliable control, operating force is small, low labor intensity.
Traditional hand operate model, the original operator can operate the hammer easily.

Hydraulic closed die forging hammer parameters
Item	Unit	C86Y-25 (1T)	C86Y-50 (2T)	C86Y-75 (3T)	C86Y-125 (5T)	C86Y-200 (8T)	C86Y-250 (10T)	C86Y-400 (16T)	C86Y-450 (18T)
Rated hit energy	KJ	25	50	75	125	200	250	400	450
Weight of falling parts	kg	1000	2000	3000	5000	8000	10000	16000	18000
Max. stroke	mm	1000	1200	1250	1300	1350	1400	1500	1500
Hit frequency	min-1	55-70	55-70	55-70	55-65	55-65	50-60	50-55	45-50
Main motor power	kw	75×1	75×2	75×3	75×4	75×5	75×6	75×8	75×10
Min height of close die （without dovetail）	mm	220	260	350	400	430	450	500	500
Outside size （L×W×H）	mm	2400× 1400× 7000	3000× 1700× 7500	3200× 1800× 8000	3700× 2100× 8200	4300× 2700× 8800	4400× 2700× 9000	4500× 2600× 9800	4500× 2800× 10000

[Hydraulic-gas closed die forging hammer Introduction]

C86 series electro hydraulic forging hammer is a close die forging hammer that adopt hydraulic pressure-nitrogen gas driven. Upper chamber of hammer rod piston is nitrogen gas, lower chamber is hydraulic oil. It can realize hitting by controlling the oil of lower chamber. It is used all kinds of close die forging.

[Technical Feature]

X type guide rail, it can be multi-cavity forging, high forging precision ,long hammer rod life.
Compared with steam hammer and air compressor hammer, energy conservation and environment protection.
Low failure rate, it can realize stop hammer any position.

Hydraulic-gas closed die forging hammer parameters
Item	Unit	C86-25 (1T)	C86-50 (2T)	C86-75 (3T)	C86-125 (5T)
Max. hitting energy	KJ	25	50	75	125
Weight of falling parts	kg	1500	2500	3500	6000
Max. stroke	mm	1000	1200	1250	1300
Hit frequency	min-1	55-65	55-65	50-60	45-55
Main motor power	kw	45	45	55	55
Number of motor	set	2	3	3	4
Electric-cooler type	type	YLD400	YLD600	YLD800	YLD1200
Electric-cooler capacity	Kcal/h	40000	60000	80000	120000
Electric-cooler power	kW	19	38	38	60
Guide space	mm	540	600	700	740
Min. die height (without dovetail)	mm	220	260	350	400
Machine outside size (LxWxH)	mm	2400x1400x6000	3000x1700x6500	3200x1800x7100	3700x2100x8600
Oil tank outside size (LxWxH)	mm	2000x1500x1300	2700x2000x1600	2700x2000x1600	3600x2000x1600

Item	Unit	C86-150 (6T)	C86-200 (8T)	C86-250 (10T)	C86-400 (16T)
Max. hitting energy	KJ	150	200	250	400
Weight of falling parts	kg	7000	8600	10500	16300
Max. stroke	mm	1350	1350	1400	1500
Hit frequency	min-1	45-55	40-55	30-40	30-40
Main motor power	kw	55	55	55	75
Number of motor	set	5	5	6	8
Electric-cooler type	type	YLD1200	YLD800x2	YLD800x2	YLD1000x2
Electric-cooler capacity	Kcal/h	120000	80000x2	80000x2	100000x2
Electric-cooler power	kW	60	38x2	38x2	54x2
Guide space	mm	800	900	1000	1200
Min. die height (without dovetail)	mm	430	430	450	500
Machine outside size (LxWxH)	mm	3800x2300x9200	4300x2700x11200	4400x2700x12000	4500x2600x13100
Oil tank outside size (LxWxH)	mm	4500x2000x1600	4500x2000x1600	5400x2000x1600	7200x2000x1600

[Forging Hammer Power Head Introduction]
Fully hydraulic power head is suitable for conversion of steam hammer, air compressor forging hammer and electro hydraulic forging hammer. It makes old forging hammer to be fully hydraulic forging hammer with all kinds of performance advance, small investment, short cycle, high benefit through conversion. Conversion way:

a. For steam hammer and air compressor forging hammer: using anvil block and hammer frame(with X guide or original type) of original hammer. To match new tup, fully hydraulic power head, hydraulic station and electro control system.

b. For electro hydraulic forging hammer: Using anvil block, hammer frame, tup, hydraulic station and electro control system of original hammer, and to match new fully hydraulic power head.

[Technical Feature]

Short conversion cycle, small investment, high benefit.
Low energy consumption.
High hitting frequency, enough energy.
Accurate energy control.
Light operating force, low labor intensity.

Forging Hammer Power Head parameter
Item	Unit	C86YT-25 （1T）	C86YT-50 （2T）	C86YT-75 （3T）	C86YT-125 （5T）	C86YT-200 （8T）	C86YT-250 （10T）	C86YT-400 （16T）	C86YT- 450 （18T）
Rated hit energy	KJ	25	50	70	125	200	250	400	450
Weight of falling parts	kg	1000	2000	3000	5000	8000	10000	16000	18000
Max.stroke	mm	1000	1200	1250	1300	1350	1400	1500	1500
Hit frequency	min-1	55-70	55-70	55-70	55-65	55-65	50-60	50-55	45-50
Main motor power	kw	75×1	75×2	75×3	75×4	75×5	75×6	75×8	75×10
Min height of close die (without dovetail)	mm	220	260	350	400	430	450	500	500

if you have any questions about the type or specification of our electro hydraulic die forging hammer or fully hydraulic die forging hammer, please send email to info@chinesehammers.com