Currently, the annual output of functional forgings reaches 11 million tons, occupying 39% of global production. Taking steel balls, hand tools, medical devices and standard components into account, the production increases to 16.5 million tons. With roughly 400,000 employees, China is the largest global producer of forgings with the most complete forging capacity. Anyang Forging Press (Group) Machinery Industry Co., Ltd was established in 1956. Its main products include CNC Fully Hydraulic Die Forging Hammers, Electro Hydraulic Free Forging Hammers, PLC control Electro Hydraulic Die Forging Hammers, Hydraulic Free Forging Presses, Pneumatic Forging Hammers, Forging Manipulators, Forging Loading Machine, Steel Ball Skew Rolling Mill, Ring Rolling Machines, CNC Ring Rolling Machine, Forging Hammer Key Driver Machine etc. Till now, Anyang Forging Press Company has exported its forging machines to USA, Germany, UK, France, Japan, and South Africa, Thailand etc 66 countries, satisfied by domestic and abroad, Anyang Forging Press Company has made a great contribution to global forging industry.
China’s forging industry is striving to produce forgings with higher precision, higher efficiency, more pervasive digitalization, lighter weight and lower energy consumption due to market and government pressure. Many excellent achievements have been seen in forging-machinery R&D and manufacturing, application of simulation, IT application and especially precision forging. Anyang Forging Press Company’s CNC Fully hydraulic die forging hammer(programmable hydraulic die forging hammer) is a kind of precision die forging equipment with advantages such as high precision forging, digital control hit energy etc CNC fully hydraulic die forging hammer is widely used in the forging workshop of batch or large quantity forging production( such as automobile, motorcycle, hardware tool, Engineering machinery, surgical instruments, stainless steel cutlery, spreader rigging, mining machinery, agricultural machinery, ship, railway, aerospace and other industry). Anyang Forging Press Company’s CNC fully hydraulic die forging hammer can programmed control the forging process, so the precision forging parts are forged as per the programmed process in the forging dies, ensuring the better forging technic; also the hit energy of each hitting process precision control ensures every forging process’s metal flow and shaping quality, thus ensures the quality of precision forgings. Besides, Anyang Forging Press Company’s program control hydraulic forging hammer has strong filling die ability, the forging temperature can reach to cold and warm forging temperature, ensures the forging parts has nice surface fineness.
In certain fields, such as nuclearpower and automotive,select forgings from China have been the leader among global peers. China’s forging producers are exploring overseas markets and increasing exports every year. The forging frequency decides the production efficiency, Anyang Forging Press Company’s CNC fully hydraulic die forging hammer has the features of high forging speed, high hitting frequency, which can greatly improve the working efficiency, decrease the labor cost and decrease the production cost, thus enhances the market competition.
Similar to world counterparts, this industry is facing a shortage of technical engineers and laborers, especially young workers. In fact, the problem is more serious due to the more rapid expansion in China. Forging robots and automation have been a highlight and a new investment trend in the past three years. Due to Anyang Forging Press Company’s CNC fully hydraulic die forging hammer can programmed control the hit energy and hitting process, and the CNC hammer can form the automation forging production line with the forging robots, which greatly decrease the skill’s requirement for operators, and greatly improve the forging environment and efficiency.
Most Chinese forging companies are small and medium-sized, and their bargaining position is weak compared with strong upstream material suppliers and downstream users. Even the sharp steel price decreases in recent years were deducted by the users.
The automobile industry is a case in point. Following Volkswagen China in April 2015, every manufacturer has dropped prices by 5-15% to reduce inventory. As a result, automobile production may maintain slight growth, but general profit deceases sharply along the whole chain.
High costs of forging machinery and low profits have hindered technological updating and innovation in the past four years. Moreover, stricter requirements from the government on energy saving, lightweighting and environmental protection add a heavy burden. Since the depression began in 2011, many producers are struggling to survive or grow because production capacity for normal product far exceeds real demand.
Although China’s forging industry has built up a complete production chain and mastered many forging technologies, the biggest difference compared with advanced countries is the huge gap between the best forging companies and the rest, which means more industry consolidation is necessary.
The former can afford huge investment for the best machinery, automation, tooling and heat treatment, as well as good welfare for employees. Leaders of the latter companies usually a poorly educated first-generation founder would not be able to face poor conditions as well as before.
Worse is that their children don’t want to be part of this noisy, tiresome and dirty business. Competition will be fierce, and cooperation will continue to be difficult among forgers.
In order to improve the market competition for closed die forging companies, Anyang Forging Press Company can modify the old air compressor or steam driven forging hammer or hydraulic hammer to CNC fully hydraulic die forging hammer.
The convert principle is as following:
The hydraulic principle of converted CNC hammer is almost same withthat of complete CNC fully hydraulic close die forging hammer, but the
thought of complete CNC hammer design follows::” big tup, low oilspeed, short stroke, high frequency”.
Anyang Forging Press (Group) Machinery Industry Co., Ltd. was founded in 1956, which is the biggest manufacturer of forging hammer in the world, it drafted China National manufacturing standard of forging hammer, which can offer design, research and development, manufacture, production. Anyang Forging Press Group can provide complete set forging machines including closed die forging equipments(CNC fully hydraulic die forging hammer, electro hydraulic die forging hammer, full hydraulic die forging hammer, round steel bar shearing machine , grinding steel ball skew rolling mill etc), free forging machine(pneumatic forging hammer, single frame free forging hammer, double frame open die forging hammer, bridge type open die forging hammer, hydraulic free forging press, ring rolling machine etc) and forging auxiliary machien(forging manipulator, forging charger , key driver machine etc) , also Anyang Forging Press (Group) Machinery Industry Co., Ltd. can offer worldwide customers forging solutions, choosing forging machines advice, forging technic design, forging machines etc services. Till now, Anyang Forging Press Company already exported its forging machines to USA, UK, Germany, France, Japan, Russia etc 66 countries.
Anyang Forging Press (Group) Machinery Industry Co., Ltd.
Email: info@chinesehammers.com
Website: www.chinesehammers.com
