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Hydraulic Closed Die Forging Hammer

Hydraulic closed die forging hammer includes Electro hydraulic closed die forging hammer and Fully hydraulic closed die forging hammer, both are mainly applied in batches production of all kinds of die forgings,such as automobile forgings,tractor forgings,agricultural equipment forgings, oil and gas industry die forgings, electrical power station die forgings and industrial forgings.

Anyang Forging Press company can convert the old steam hammer, blet drop hammer, Huta Zygmunt hammer into hydraulic forging hammer.

Buy hydraulic die forging hammer or Conversion of Hydra-pneumatic Hammer, please send email to info@chinesehammers.com

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Introduction

[Hydraulic closed die forging hammer Introduction]
C86Y series hydraulic die forging hammer is fully hydraulic driven without gas. Fully hydraulic impression / closed die forging hammer is used for closed / impression die forging.

[Technical characteristics]

  • Highly integrated fully hydraulic control system, low carbon, no leakage, more reliable.
  • Large flow hitting valve [patent design], sensitive response, high frequency.
  • Built-in secondary hydraulic cushion device[ patent design], realized flexible upper limit, no top hitting.
  • Tup return fast, die touching time is short, no die block, die life is longer.
  • 'X' type guide rail, it can do multi-cavity forging, high forging precision ,long hammer rod life.
  • Automatic emergency anti hammer rod breaking cover, anti oil leak timely and safety.
  • Multilevel security protection hydraulic device, system stability, high safety.
  • Lead control operate valve, reliable control, operating force is small, low labor intensity.
  • Traditional hand operate model, the original operator can operate the hammer easily.

Fully Hydraulic Closed Die Forging Hammer Parameter
Item Unit C86Y-25 C86Y-50 C86Y-75 C86Y-125 C86Y-200 C86Y-250 C86Y-400 C86Y-450
(1T) (2T) (3T) (5T) (8T) (10T) (16T) (18T)
Below energy KJ 25 50 75 125 200 250 400 450
Weight of falling parts kg 1000 2000 3000 5000 8000 10000 16000 18000
Max. stroke mm 1000 1200 1250 1300 1350 1400 1500 1500
Hit frequency min-1 55-70 55-70 55-70 55-65 55-65 50-60 50-55 45-50
Main motor power kw 75×1 75×2 75×3 75×4 75×5 75×6 75×8 75×10
Min height of close die
 (without dovetail )		 mm 220 260 350 400 430 450 500 500
Outside size(L×W×H) mm 2400× 3000× 3200× 3700× 4300× 4400× 4500× 4500×
1400× 1700× 1800× 2100× 2700× 2700× 2600× 2800×
7000 7500 8000 8200 8800 9000 9800 10000

 

[Hydraulic-gas closed die forging hammer Introduction]

C86 series electro hydraulic forging hammer is a close die forging hammer that adopt hydraulic pressure-nitrogen gas driven. Upper chamber of hammer rod piston is nitrogen gas, lower chamber is hydraulic oil. It can realize hitting by controlling the oil of lower chamber. It is used all kinds of close die forging.

[Technical Feature]

  • X type guide rail, it can be multi-cavity forging, high forging precision ,long hammer rod life.
  • Compared with steam hammer and air compressor hammer, energy conservation and environment protection.
  • Low failure rate, it can realize stop hammer any position.

Hydraulic-gas closed die forging hammer parameters
Item Unit C86-25
(1T)		 C86-50
(2T)		 C86-75
(3T)		 C86-125
(5T)
Max. hitting energy KJ  25 50 75 125
Weight of falling parts kg  1500 2500 3500 6000
Max. stroke mm  1000 1200 1250 1300
Hit frequency min-1  55-65 55-65 50-60  45-55 
Main motor power kw 45 45 55 55
Number of motor set  2 3 3 4
Electric-cooler type type YLD400 YLD600 YLD800 YLD1200
Electric-cooler capacity Kcal/h 40000 60000 80000 120000
Electric-cooler power kW 19 38 38 60
Guide space  mm 540 600 700 740
Min. die height
(without dovetail)		 mm 220 260 350 400
Machine outside size
(LxWxH)		 mm 2400x1400x6000 3000x1700x6500 3200x1800x7100 3700x2100x8600
Oil tank outside size
(LxWxH)		 mm 2000x1500x1300 2700x2000x1600 2700x2000x1600 3600x2000x1600
 
Item Unit C86-150
(6T)		 C86-200
(8T) 		 C86-250
(10T)		 C86-400
(16T)
Max. hitting energy KJ  150 200 250 400
Weight of falling parts kg  7000 8600 10500 16300
Max. stroke mm  1350 1350 1400 1500
Hit frequency min-1  45-55 40-55 30-40 30-40
Main motor power kw 55 55 55 75
Number of motor set  5 5 6 8
Electric-cooler type type YLD1200 YLD800x2 YLD800x2 YLD1000x2
Electric-cooler capacity Kcal/h 120000 80000x2 80000x2 100000x2
Electric-cooler power kW 60 38x2 38x2 54x2
Guide space  mm 800 900 1000 1200
Min. die height
(without dovetail)		 mm 430 430 450 500
Machine outside size
(LxWxH)		 mm 3800x2300x9200 4300x2700x11200 4400x2700x12000 4500x2600x13100
Oil tank outside size
(LxWxH)		 mm 4500x2000x1600 4500x2000x1600 5400x2000x1600 7200x2000x1600

 

[Forging Hammer Power Head Introduction]
Fully hydraulic power head is suitable for conversion of steam hammer, air compressor forging hammer and electro hydraulic forging hammer. It makes old forging hammer to be fully hydraulic forging hammer with all kinds of performance advance, small investment, short cycle, high benefit through conversion. Conversion way:

a. For steam hammer and air compressor forging hammer: using anvil block and hammer frame(with X guide or original type) of original hammer. To match new tup, fully hydraulic power head, hydraulic station and electro control system.

b. For electro hydraulic forging hammer: Using anvil block, hammer frame, tup, hydraulic station and electro control system of original hammer, and to match new fully hydraulic power head.

[Technical Feature]

  • Short conversion cycle, small investment, high benefit.
  • Low energy consumption.
  • High hitting frequency, enough energy.
  • Accurate energy control.
  • Light operating force, low labor intensity.
     

Forging Hammer Power Head parameter
Item Unit C86YT-25 C86YT-50 C86YT-75 C86YT-125 C86YT-200 C86YT-250 C86YT-400 C86YT-450
  （1T）    （2T）   （3T）    （5T）    （8T）    （10T）    （16T）    （18T） 
 Rated hit energy KJ 25 50 70 125 200 250 400 450
Weight of falling parts kg 1000 2000 3000 5000 8000 10000 16000 18000
Max.stroke mm 1000 1200 1250 1300 1350 1400 1500 1500
Hit frequency min-1 55-70 55-70 55-70 55-65 55-65 50-60 50-55 45-50
Main motor power kw 75×1 75×2  75×3  75×4  75×5  75×6  75×8  75×10 
Min height of close die mm 220 260 350 400 430 450 500 500
(without dovetail)

 

 

 

if you have any questions about the type or specification of our electro hydraulic die forging hammer or fully hydraulic die forging hammer, please send email to info@chinesehammers.com

Customer service : 0086-372-3389658 Email: info@chinesehammers.com
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